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Ultrasonic Welding Working Principles |
| ★★★Ultrasonic Welding Working Principles★★★ |
Ultrasonic welding is a high technology of welding thermoplastic plastic products, and there is no need to add solvent、adhesives or other aids. Its advantages: increasing production, decreasing the cost and improving the products quality and safely producing.
Ultrasonic plastic- welding working principles: high pressure and high-frequency signal generated by generators, converts signal to high frequency mechanical vibration, adds to the plastic workpieces, then through the surface and inner parts of friction, the interface temperature will rise, when the temperature reaches the melting point of this piece itself, the workpieces interface will melt rapidly, and then fill in the gap between the interface, when the vibration stops, the workpieces while cooling under pressure in certain amorphous, they achieve perfect welding.
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★★★Ultrasonic welding technics★★★
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★★★ Ultrasonic welding of the junction design★★★
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★★★ High-frequency working principles ★★★
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Stable frequency
According to the rules of CISPR, we adopt the industrial band 27.12/40.68MHZ and design the frequency stabilizer and magnetic leakage suppressor, so that can lower to interference the external devices largely.
Strong output
It adopts low-loss coaxial oscillator, the output waveform good, high quality factor, contribute to an exceptionally strong, fast welding.
Unique and novel design
Local novelty, height adjustable head. Promote the use of cylinder pressure evenly on and off the smooth, circuit programmable time control systems, time parameters preset, can accurately complete the warm-up, welding, all cooling operation, electromagnetic and can count.
Oscillation current stop set
The machine output power can be easily adjusted with the adjuster, according to the size and thickness to set the desired oscillation current to control the degree of welding, weld quality to ensure product uniformity.
Spark suppression
The machine has high sensitivity spark suppression circuit, spark detected accurately the current imbalance, quickly cut off in an instant spark oscillation circuit, spark suppression, so that the mold, raw materials and products to minimize the damage.
Security protection
The machine has over-voltage, over-current protection device, the work can be automatically cut off when an exception to protect oscillation tubes and high voltage rectifiers, while avoiding the frequency drift caused by improper operation.
周率稳定
本机严格按照国际“无线电干扰委员会”(CISPR)的规定,采用工业波段27.12/40.68MHZ,并设计有周波稳定器和周波漏磁抑制器,对外界设备的干扰极小。
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出力特强
本机采用低损耗同轴振荡器,输出波形良好,品质因数极高,出力特强,熔接迅速。
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设计独特
本机造型新颖,机头高度可调。采用汽缸推动,压力均匀上落平稳,电路采用可编程时间控制系统,时间参数预设,可准确完成预热、熔接、冷却全部操作,且能电磁式计数。
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振荡电流停止设定
本机输出功率可借容易调整的同调器,根据产品大小,厚度设定所需振荡电流,以控制熔接程度,能保证产品熔接质量的均一性。
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火花抑制
本机设有高灵敏火花抑制电路,能准确检出产生火花的不平衡电流,于产生火花瞬间迅速切断振荡回路,抑制火花,使模具、原料及产品的损害降到最低程度。
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安全保护
本机设有过压、过流保护装置,在工作异常时可自动切断高压以保护振荡管及整流器,同时可避免不当操作引起的频率漂移。
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